Manual S Equipment Sizing Check (Free, Simplified)
Compare residential design loads with equipment capacities at design conditions. See pass/fail checks and capacity percentages for cooling, moisture removal, furnace output, and heat pump heating.
Latent load is total minus sensible.
The simplified 125% cooling ceiling applies only to heat pumps in the heating-dominated selection.
Equipment capacities at design conditions
Use manufacturer expanded performance data for the matched system at your design outdoor temperature, indoor dry/wet bulb, and airflow. Nominal tons are not design-condition capacity.
Use delivered output, not the furnace fuel-input rating.
All listed checks pass - simplified screening only
PASS: Total cooling capacity
33,000 / 30,000 BTU/h; 110% of load
Allowed in this check: 95-115% of total cooling load.
PASS: Sensible cooling capacity
26,000 / 24,000 BTU/h; 108.3% of load
Must meet or exceed the sensible cooling load.
PASS: Latent cooling capacity
7,000 / 6,000 BTU/h; 116.7% of load
Total minus sensible capacity must meet or exceed total minus sensible load, using data at the same design conditions.
PASS: Furnace output
48,000 / 40,000 BTU/h; 120% of load
Allowed in this check: 100-140% of heating load, using output rather than fuel input.
Commonly cited ACCA Manual S limits, simplified. Current-edition rules, equipment-specific exceptions, and local code govern. This is not an ACCA-approved compliance report.
What Manual S checks
ACCA Manual S addresses residential equipment selection after the heating and cooling loads have been calculated. Start with your Manual J loads, including the sensible and latent cooling split, then compare a matched system's manufacturer performance data at your local design conditions.
This free tool uses commonly cited ACCA Manual S limits as a simplified screen: total cooling 95-115% of total load, with an upper limit of 125% for a heat pump in a heating-dominated climate; sensible and latent cooling must each meet their respective loads; furnace output is checked at 100-140% of heating load. It does not implement every exception or equipment class. ACCA's current Manual S guidance includes additional provisions for variable-capacity heat pumps. The current applicable edition and local code govern.
Use total and sensible equipment data from the same operating point.
Why nameplate tons are not enough
One refrigeration ton equals 12,000 BTU/h, but a nominal 3-ton unit does not guarantee 36,000 BTU/h at your design outdoor temperature. Indoor dry-bulb and wet-bulb temperatures, airflow, the coil match, and outdoor conditions change both capacity and its sensible/latent split. AHRI certification helps identify rated matched-system performance; use manufacturer expanded data for the actual design operating point.
For a furnace, use output BTU/h rather than fuel input. For a heat pump, use heating capacity at the heating design outdoor temperature, not its mild-weather rating. Check manufacturer defrost information and backup controls separately.
Worked example using the default inputs
The default AC + furnace example has 30,000 BTU/h total cooling load, 24,000 sensible, and 40,000 heating. Equipment provides 33,000 total cooling, 26,000 sensible, and 48,000 furnace output BTU/h.
| Check | Arithmetic | Result |
|---|---|---|
| Total cooling | 33,000 / 30,000 * 100 = 110% | Pass: 95-115% |
| Sensible cooling | 26,000 / 24,000 * 100 = 108.3% | Pass: at least 100% |
| Latent cooling | Load: 30,000 - 24,000 = 6,000; capacity: 33,000 - 26,000 = 7,000 | 116.7%: pass |
| Furnace output | 48,000 / 40,000 * 100 = 120% | Pass: 100-140% |
Switch to heat pump to use the default 28,000 BTU/h heating capacity: 28,000 / 40,000 = 70%, leaving 40,000 - 28,000 = 12,000 BTU/h supplemental heat needed at design. Selecting heat pump + backup does not itself prove that backup capacity is adequate.
Heat pump balance point and supplemental heating
As outdoor temperature falls, a building's heating load usually rises while an air-source heat pump's available capacity changes. Where the two curves intersect is the thermal balance point. Below it, supplemental heat may be needed. A single design-temperature comparison cannot locate that intersection or establish the economic changeover temperature for a dual-fuel system.
Complete the load, equipment, and duct workflow
Use the simplified Manual J calculator for an initial load estimate, read what Manual J measures and how Manual J, S, and D fit together, then plan airflow with the duct size calculator. Final selection needs site-specific loads and verified manufacturer data.
Manual S equipment sizing FAQ
Quick answers to common HVAC sizing questions.
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